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Re: Vegas pole pigs can't take the heat (fwd)
---------- Forwarded message ----------
Date: Fri, 6 Jul 2007 17:44:55 EDT
From: FIFTYGUY@xxxxxxx
To: tesla@xxxxxxxxxx
Subject: Re: Vegas pole pigs can't take the heat (fwd)
In a message dated 7/6/07 2:42:26 P.M. Eastern Daylight Time,
tesla@xxxxxxxxxx writes:
>It sounds to me like the said trans-
>formers in Las Vegas may have been a bit underrated to begin with and/
>or they may have been toward the end of, or even past their useful life
>cycle and the current heat wave may have been the "straw that broke
>the camel's back". Any more qualified comments?
I'd say it's the combined effect of several related causes. The
electrical infrastructure of the USA is still expanding and changing.
Over the past few decades, manufacturing has been declining
(precipitously so in the past decade). These jobs have been replaced by service
industries. Factories and supportive industrial zones were usually located near
shipping routes (highways, rivers, rail lines, ports). But offices and strip malls
can go anywhere.
People have been buying houses like crazy. Again, a housing development
can be built just about anywhere. Those strip malls and offices go
hand-in-hand with the new housing.
People are also living longer. Perhaps because of better quality
healthcare being more widely available (affordable is another issue!). More older
people alive means they need more doctors to *stay* alive. So more doctors,
more lawyers and other service/support industries (offices and strip malls). And
they are staying in their houses longer, so there are less houses available
which means more new houses for first-time buyers.
So the geographic distribution of electrical power is getting more and
more spread out, from heavy consumption in urban/industrial centers, to all
over the place - even remote rural areas. So this means *more*, smaller
distribution transformers to all these little loads.
Las Vegas, for example, is a huge electrical load in the middle of the
desert. Even in Arizona, housing developments are taking over desert land
(right, D.C. Cox?). The irrigation and service industries in these areas further
decentralize the electrical loading in areas further from the electricity
production.
Existing power generating plants were built near industrial centers. But
we aren't willing to tolerate new nuclear plants, nor does the population
want to live next to a coal-burning power plant. Again, power plants need to be
built near transportation centers to bring in fuel, or at least near a body
of water for cooling (nuclear). If the houses, offices, and strip malls are
being built away from the power plants, more transmission and distribution
equipment is necessary to bring the power to the people.
Fine, except the people *using* these loads have nothing to do with
producing the distribution equipment! Since factories in the US are closing, the
pole pigs and distribution equipment is increasingly being made overseas. I
see a lot of ABB brand distribution equipment here in the US, and I would
presume the quality is high. I *do* know Europeans tend to design things with the
smallest "service factor" possible, with the least amount of copper (don't
get me started!). And many "American" brands are having their distribution
equipment made in Mexico (don't get me started on *that*!) Either way, the
quality and/or robustness of foreign equipment is often not up to the "old stuff"
that many utilities could "count on" to take the abuse.
There's also the side effect of fewer engineers in the USA (because of
less manufacturing and more service jobs), and the shift of engineering duties
to unqualified personnel. So we have people making decisions about the
distribution network who don't have the experience or credentials necessary.
I would *speculate* that many utilities are owned by controlling
interests that have no experience or knowledge about the utilities business, and
only treat their utilities according to profit margin, not quality of service.
The materials cost of distribution equipment is sky-high at the moment,
due to the metal commodities used in their manufacture. This puts pressure on
both the manufacturer (to reduce safety margins/service factors by using the
least amount of material to remain competitive in pricing) and on the
engineer to keep project costs down (or the project won't happen, or the job bid
won't be awarded). So I would suspect increased use of refurbished old
transformers - but will fresh oil cure heat-damaged insulation? Diagnostics to test
or identify problems in electrical equipment continues to improve, but it
costs money and skilled personnel (more money). The lead time for distribution
equipment has drastically increased as well. So there's also the result that
more loads are put on existing equipment, instead of properly upgrading it.
I speak from experience in my neck of the woods, that getting a utility
to increase the size of a service because of an increase in load demand is
like pulling teeth. At my last two jobs, we increased the load on old services
significantly, with continuous demand (18+ hours a day/six days a week). The
utility refused to upgrade, and when they did, they ran service conductors
that were half the size they needed to be. It wasn't until we threatened
lawsuits over loss of service/factory production that we got to explain to *real*
engineers the situations and get them corrected.
-Phil LaBudde
Center for the Advanced Study of Ballistic Improbabilities
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