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All, A couple of bike cogs would easily give 2:1 or 3:1 gearing - better than fitting a large wheel I imagine. The motorised ones usually use a 'bike' chain to a motor's reduction gearbox output anyway, I believe. Phil T -----Original Message----- From: tesla-bounces@xxxxxxxxxx [mailto:tesla-bounces@xxxxxxxxxx] On Behalf Of Jeremy Gassmann Sent: 03 July 2014 16:07 To: David Rieben Cc: Tesla Coil Mailing List Subject: Re: [TCML] Bigger Variac Control Wheel I'm not mechanically inclined either, but have you considered gearing it down to make it easier to turn? I don't know the how details but it might make sense. Jeremy On Thursday, July 3, 2014, David Rieben <drieben@xxxxxxx> wrote: > Hi all, > > I have been recently trying to secure an economical control wheel to > replace the factory black phenolic control knob wheel on my 4-stacked 1256D > Powerstats in my Green Monster pig coil control panel. Reason being is > that the turning of the combined 4 variacs while smooth, does offer > significant resistance to overcome the friction of turning the rotating > guts of 4 large units. I'm sure the factory 7" outer diamter control wheels > that Powerstats come with are more designed for operating a single variac > unit and not multiple units. (Multiple units are typically operated with a > remote control motorized drive). I can run the variac thru its range simply > enough, but to do so comfortably pretty much requires both hands. So, I'm > kind of looking for something a bit larger, say in the 10" to 13" diameter > range, or maybe just 8" diameter if it had one of those "suicide knob" type > handles on the wheel, like a lathe control wheel, for example. I've spotted > a few possible candidates on eBay but am a little concerned on how well the > hub would match up with my 3/4" solid steel shaft through my variacs. Some > of > the boat steering wheels have the tapered 5/8" to 3/4" hub hole and that > would not work for a solid 3/4" shaft. Some of the large valve control > wheels look like a possible fit or if the hub was too small but straight > and untapered, I could simply bore it out to the required 3/4", although > finding a 3/4" standard twist drill bit in my local Home Depot has proven > to be rather illusive. Anyway, I do prefer the manual hand control to > motorized control but would like the find a control wheel that offers a bit > more leverage. Here a couple of eBay candidates that I have found: > > > http://www.ebay.com/itm/301222411547?_trksid=p2055119.m1438.l2649&ssPageName =STRK%3AMEBIDX%3AIT > and > > > http://www.ebay.com/itm/121374903703?_trksid=p2055119.m1438.l2649&ssPageName =STRK%3AMEBIDX%3AIT > > > Any suggestions from those more mechanically inclined than me (not > difficult at all :-) would be most welcome. > > Oh yea, is anyone else having trouble snipping a chosen part of a post > when responding via "reply all" through the new format of this list? > > Thanks, > David > _______________________________________________ > Tesla mailing list > Tesla@xxxxxxxxxx <javascript:;> > http://www.pupman.com/mailman/listinfo/tesla > _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla