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Re: [TCML] Re: Tar



Hi all,
Been lurking here for a good while. This subject brings up some questions about an X-Ray transformer that I'm about to put back together. Typical 125 KV xfmr, core strapped to brackets that are bolted to the cover. I've got new Shell Diala A oil. The xfmr has been out of oil for about 1.5 years. I'll assume I can't just put it back together, add oil & let 'er rip.

My questions are: How can I apply vacuum to this thing so there are no air pockets in the windings? I don't think the cover will hold vacuum. Just how much vacuum does one need to accomplish this? I see some small, inexpensive pumps on eBay that are rated at 3-5 CFM & will draw 30" Hg. would something like that fill the bill? Would the vacuum pump used to service auto AC systems work?

A friend suggested heating up the core to about 140 F & just lowering it into the much cooler oil. I don't want to ruin this thing the first time I fire it up. Any & all suggestions greatly appreciated !!

Thank you,
Bob A
----- Original Message ----- From: "Russell L Thornton" <Russell.L.Thornton@xxxxxxxx>
To: <tesla@xxxxxxxxxx>
Sent: Tuesday, January 20, 2009 9:38 AM
Subject: [TCML] Re: Tar


Ed,
The high voltage transformers that are filled with oil are subjected to
vacuum to pull the air out of all the
little crannies.  I would expect that wax and tar, being less fluid, would
especially need this procedure to
be sure there are no pockets of air.  With the heat requirements you are
looking at a more complex setup.
You may want to consider the oil again and maybe change your container.
Just my 2 cents soon to be 1 cent.
Russell at the Cape...Go Delta!



Message: 3
Date: Sat, 17 Jan 2009 15:42:10 -0800
From: Ed Phillips <evp@xxxxxxxxxxx>
Subject: [TCML] TAR
To: Tesla Coil Mailing List <tesla@xxxxxxxxxx>
Message-ID: <49726CD2.508@xxxxxxxxxxx>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

  Does anyone know where to get the type of black "tar" used to pot
transformers?  Does anyone know the actual temperature at which it's
poured into the transformers?  Did a web search but got nowhere and
suspect that roofing tar or pitch probably isn't suitable.  I want to
pot a couple of GMHEI transformers in a cylinder to simulate the
secondary of a "spark coil" and don't want to mess with oil or the
like.  Paraffin wax doesn't work, at least for me, because of too many
bubbles - I've tried pretty hard to get rid of them [with the exception
of vacuum] without much luck.

Ed
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