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construction of my 12 x 36 open frame acrylic secondary
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To: "Chip's Tesla Mail List" <tesla-at-objinc-dot-com>
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Subject: construction of my 12 x 36 open frame acrylic secondary
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From: SKIP GREINER <sgreiner-at-wwnet-dot-com>
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Date: Wed, 20 Mar 1996 19:56:11 -0800
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Jim Fosse : per your request
material list for 12" x 36" secondary
2 pcs 0.25" acrylic sheet 13" diameter
3 pcs 0.125" acrylic sheet 13" diameter
12 0.5" acrylic rods 36.5" long
Scribe 11.5" diameter circles on each sheet. Using these circles as
centers, bore 12 0.5" holes spaced 30 degrees apart. The 2 0.25" sheets
are the end plates. Glue the acrylic rods between the end plates so
that the rods are flush to the outside end of the plates. the rods
form the surface on which the wire will be wound. Cut the 0.125" sheets
on the 11.5" diameter cicle after the 0.5" holes have been bored. you
now have circular pieces with 12 bites taken out of the edges. These
pieces are placed inside the rod structure and spaced evenly to support
the rods which you will find are quite weak. After the supports are
glued in, the whole structure, although light, is quite sturdy. I use
#16 guage wire for my secondaries and it is wound directly on the rods.
I have not used any coating on the wire yet. Last night I exceeded 48"
discharges using a 15kv 120 ma neon driven at 85 v from the line.
Couldn't go any higher because the 15A breaker kept going out.
I expected to have harmonic problems because the winding is not
perfectly round but I can't find any problems using a scope and sig
generator and the waveform in the discharges is classical Tesla with a
very long ring time which I attribute to the very high Q. I think the
solid 0.125 supports will also help to prevent discharges through the
center of the structure. I didn't mention that the discharges referred to
above are on a just completed unit which is 14" in diameter and 30" high.
The 12" x 36" unit peaks out near 48" using a 12kv 120 ma neon. I have
not experienced any turn to turn arc over. The wire I use is standard
600v machine tool wire.
Hope this is clear. If not let me know
Skip Greiner