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Matthew, You can round out the ends of Tungsten (in my case 0.25") by a belt sander or linisher, and using a drill. It WILL wreck the belt though, but I find I can do eight ends on an already used belt ok. Start the belt and chuck the Tungsten in the drill and simply hold against revolving belt. I used to make half hemispheres but now I find just rounding the edges is sufficient - just need to lose the 90 degree edge. You can just make the curve out in third photo down: http://www.hvtesla.com/srsg_2015.html (statics are 3/8 Tung / Copper, revolving are pure Tungsten) Green welding rods (pure) are harder to do than those that are doped with something, I have found though. Tungsten copper will cut very easily and you can round those with a file, but it ablates quicker (3/8 inch Diam' on 7kw or so) Phil -----Original Message----- From: Tesla [mailto:tesla-bounces@xxxxxxxxxx] On Behalf Of msweeney23@xxxxxxxxx Sent: 19 January 2016 00:26 To: Tesla Coil Mailing List Subject: Re: [TCML] Spark Gap Electrodes - Flat or Rounded Ok thanks, maybe ill just use screw on brass electrodes for now i dont have anything to round out tungsten. Sent from my HTC ----- Reply message ----- From: "Carl Noggle" <cn8@xxxxxxx> To: "Tesla Coil Mailing List" <tesla@xxxxxxxxxx> Subject: [TCML] Spark Gap Electrodes - Flat or Rounded Date: Mon, Jan 18, 2016 6:12 PM All spark gaps should be rounded. The field enhancement at the edges of a flat gap electrode will cause it to go into corona before the spark forms, giving erratic operation. A radius of curvature less than about 25% of the gap spacing will go into corona first. Also, with wear the electrodes will eventually become rounded, requiring adjustment during the process. (Nature usually knows best.) ---Carl On 1/18/2016 4:21 PM, Matthew Sweeney wrote: > I see a great deal of conflicting information regarding this, and I'm in > the process of making my tungsten spark gap for a small single NST > (12k/30ma) coil. > > Should I be using tungsten rods with flat ends, or rounded? I've heard that > rounded ends are good for safety gaps but actual spark gaps should have > nice flattened ends. Is this true for static gaps and not just rotary gaps? > > I will eventually make an RQ gap but starting off simple for now with a > basic one or two static rod gap design. > > Any help appreciated! > > Matt > _______________________________________________ > Tesla mailing list > Tesla@xxxxxxxxxx > http://www.pupman.com/mailman/listinfo/tesla > _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla