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Ayush, I normally round-off just the edges so that they are no longer a right-angle as this could overheat easier. Putting the rod in a drill and spinning against a running belt sander is the method I use. https://www.flickr.com/photos/33962508@N03/11034589463/ Tungsten will ablate, but not as quick as other materials. See here: https://www.flickr.com/photos/33962508@N03/16794887172/ These below were originally rounded on the edges but soon need some more attention: https://www.flickr.com/photos/33962508@N03/8584774251/ No personal experience with Aluminium, but I would imagine that with its low melting point it would be useless, maybe others have used it though? Phil -----Original Message----- From: Tesla [mailto:tesla-bounces@xxxxxxxxxx] On Behalf Of Ayush Sharma Sent: 17 April 2015 13:46 To: tesla@xxxxxxxxxx Subject: [TCML] Spark Gap Doubts Hey all I have been working on a small size SGTC, and have posted a few doubts regarding capacitors previously on the mailing list. I also have a few doubts regarding the Spark Gap of my coil. I am planning to use a Tungsten welding electrode (TIG) for the spark gap. It comes in rods of dia 2.4mm and length 150mm. I am planning to cut the rod into 4 pieces and use them for the spark gap. I wanted to ask whether it is absolutely compulsory to smooth the edges of the rod, and make them hemispherical at the end after i cut it into pieces, or it will be ok to just use the flat sides in the spark gap. Also, I wanted to ask if anybody has ever used Aluminium balls for making a spark gap, and what are the pros/cons for the same? Thanks Ayush sharma ᐧ _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla