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Okay looking at many of the responses, I got similar feedback and it all sounds great. So here's my idea. If I drill all of the holes the same distance etc. Exactly the same, but then cut incrementally more off of each one so that I end up cutting a full spacing-between-each-coil distance off of the last one. Then when I mount them flush, each hole will be progressively closer and my primary will be nice and spirally. I AM drilling slots rather than holes. Thanks to all who answered, Tyler That's how I did my latest supports, although they weren't the "through hole" type. I routed the depression for the tubing the same on each standoff, and just altered each block's distance from the center incrementally by (1/n)*2d (where n= the number of standoffs, and d= the diameter of the tubing, assuming a spacing equal to the diameter of the tubing). On my previous standoffs, I incremented each hole by (1/n)*2d, but it took a lot more effort in the setup. Jon On 07/05/2014 09:13 AM, Derek, Extreme Electronics wrote: > > Or > Make all the spokes the same and offset each spoke by 1/4 of the > spacing from the secondary, depending of course on how you are mounting > the spokes. > > Derek > > On 05/07/2014 16:48, Jim Lux wrote: >> If you have 4 spokes, offset the holes by 1/4 the spacing on each on. >> For instance, if your turns are 1" apart, the first spoke has the >> holes at 1,2,3,4 inches, the secon at 1.25,2.25,3.25,... >> The third at 1.5, 2.5, 3.5, >> >> Jim ------------------------------ Message: 2 Date: Sat, 05 Jul 2014 12:41:54 -0700 From: Krux <krux@xxxxxxxxxx> To: Tesla Coil Mailing List <tesla@xxxxxxxxxx> Subject: Re: [TCML] Radial Spoke Primary Message-ID: <dbgecci2l3ar1opjfh83h8nm.1404589314771@xxxxxxxxxxxxxxxxx> Content-Type: text/plain; charset=utf-8 You can lay them out parallel and then mark an angled line across all of them with your desired spacing. ?That should then give you your spiral. ?Try it on scrap wood first. perl -e 's==UBER?=+y[:-o]}(;->\n{q-yp-y+k}?print:??;-p#)' t-burns14 <t-burns14@xxxxxxxxxxx> wrote: I'm about to drill holes in my HDPE spokes and realized that if I drill all the holes in line, I'll end up with concentric circles and then a bent piece to get to the next circle level. Not good. So how do I do this properly in order to get an actual spiral? _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla ------------------------------ Message: 3 Date: Sat, 5 Jul 2014 14:49:30 -0700 From: Yurtle Turtle <yurtle_t@xxxxxxxxx> To: Tesla Coil Mailing List <tesla@xxxxxxxxxx> Subject: Re: [TCML] Radial Spoke Primary Message-ID: <1404596970.57535.YahooMailNeo@xxxxxxxxxxxxxxxxxxxxxxxxxxxx> Content-Type: text/plain; charset=us-ascii I had eight spokes, so I divided the center by center dimension and divided that by 8. I stacked all eight,using the offset, and cut both ends flush. ________________________________ From: t-burns14 <t-burns14@xxxxxxxxxxx> To: tesla@xxxxxxxxxx Sent: Saturday, July 5, 2014 7:55 AM Subject: [TCML] Radial Spoke Primary I'm about to drill holes in my HDPE spokes and realized that if I drill all the holes in line, I'll end up with concentric circles and then a bent piece to get to the next circle level. Not good. So how do I do this properly in order to get an actual spiral? _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla ------------------------------ Message: 4 Date: Sat, 5 Jul 2014 21:11:22 -0400 From: Gary Lau <glau1024@xxxxxxxxx> To: Tesla Coil Mailing List <tesla@xxxxxxxxxx> Subject: Re: [TCML] Radial Spoke Primary Message-ID: <CAKV84ba1UhOi2qF_ab=hSK=U0kn_Voc7=XrHjN398cEfCqwitg@xxxxxxxxxxxxxx> Content-Type: text/plain; charset=ISO-8859-1 Just to be clear - you're not planning on drilling holes in the supports and threading the tubing *through* the holes, right? Trying to thread copper tubing through holes - even over-sized one - will make your crazy and make a mess of the tubing. Instead, you need slots in the radial supports, as pictured here: http://www.laushaus.com/tesla/primary.htm Regards, Gary Lau MA, USA On Sat, Jul 5, 2014 at 7:55 AM, t-burns14 <t-burns14@xxxxxxxxxxx> wrote: > I'm about to drill holes in my HDPE spokes and realized that if I drill > all the holes in line, I'll end up with concentric circles and then a bent > piece to get to the next circle level. Not good. So how do I do this > properly in order to get an actual spiral? > _______________________________________________ > Tesla mailing list > Tesla@xxxxxxxxxx > http://www.pupman.com/mailman/listinfo/tesla > ------------------------------ Message: 5 Date: Sat, 5 Jul 2014 20:11:04 -0700 From: "Jim Mora" <wavetuner@xxxxxxxxx> To: "'Tesla Coil Mailing List'" <tesla@xxxxxxxxxx> Subject: [TCML] Raytheon turns ratio too high for sane resonant charging Message-ID: <29F32C9AB2E94B458BB58A87BDA427EF@JimonVista32> Content-Type: text/plain; charset="us-ascii" Hello List, I removed the filament transformer assembly (lots of HV wires for isolation) and the cool but way to big Inductor (150H). There is a lots of free space in the tank assembly now. Really only the (3) HV phase voltage wires are coming out in the centers of the HV coils into empty space on the now roomy side. I found the star point of the HV windings on the rear. Most of that side is close to the tank wall and LV connections. I need to revolve it (bring the engine lift back) to address where the additional "working windings" that were terminated near the filament transformer, also .5" HV wire that go around to the back. The unit is very modular and a tribute to the Raytheon engineers for serviceability and clean design. Hell, it could have come off an old aircraft carrier. I heard it was from a missile site, but who knows. And I won't ask... it was decommissioned and surplus sold back on the East Coast. Having said and done all that, it looks like I may be back to the drawing board. I back fed 120.9 volts and measured 1.328 volts on the LV respective phase connections with my Fluke. I may try another meter as this has not been calibrated in a long time, just to verify like results. That gives me 120.9V/1.328V = 91 to 1 turns ratio unloaded. That would be 91T * 208 volts wye in = 11KV! per coil, well balanced too. Even running this at half voltage is iffy. I suppose the interaction LV voltage control with a 3P Powerstat stack must have inductive complex relationships to the transformer and maybe the charging coil or is that isolated by the diode strings and dequeing? A few things come to mind which are out of my experience level: the HV coils are 4 individual coils in series on each core... what would happen if one or two were removed (I know half VA rating)? These would have to be destructively removed, not really something I want to do. Parallel pairs like in a generator would be awesome! - 2x current .5x voltage. The theory of possible harmonics or eddy currents is out of my league but maybe doable! This is much like a 12 wire Gen head wired in wye in that sense. With the turns ratio and the core dimensions I should be able to calc the ~ VA of the transformer in the ball park, yes? Open for suggestions, Jim Mora ------------------------------ Message: 6 Date: Sat, 5 Jul 2014 20:23:53 -0700 From: "Jim Mora" <wavetuner@xxxxxxxxx> To: "'Tesla Coil Mailing List'" <tesla@xxxxxxxxxx> Subject: Re: [TCML] Radial Spoke Primary Message-ID: <67369AF0E8754D64A6DEF21B81EA8AB2@JimonVista32> Content-Type: text/plain; charset="us-ascii" It has been said many times here, and I can attest to feeding though holes and having the copper become hardened and unwieldly. I tried to do this with a 15 pitch as well and ended up cutting out the slots and cursing the tubing. It is suggested the tubing comes out of the box and is laid down on the coil form with as little bending as possible. Jim Mora, Left Coaster, USA -----Original Message----- From: tesla-bounces@xxxxxxxxxx [mailto:tesla-bounces@xxxxxxxxxx] On Behalf Of Gary Lau Sent: Saturday, July 05, 2014 6:11 PM To: Tesla Coil Mailing List Subject: Re: [TCML] Radial Spoke Primary Just to be clear - you're not planning on drilling holes in the supports and threading the tubing *through* the holes, right? Trying to thread copper tubing through holes - even over-sized one - will make your crazy and make a mess of the tubing. Instead, you need slots in the radial supports, as pictured here: http://www.laushaus.com/tesla/primary.htm Regards, Gary Lau MA, USA On Sat, Jul 5, 2014 at 7:55 AM, t-burns14 <t-burns14@xxxxxxxxxxx> wrote: > I'm about to drill holes in my HDPE spokes and realized that if I drill > all the holes in line, I'll end up with concentric circles and then a bent > piece to get to the next circle level. Not good. So how do I do this > properly in order to get an actual spiral? > _______________________________________________ > Tesla mailing list > Tesla@xxxxxxxxxx > http://www.pupman.com/mailman/listinfo/tesla > _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla ------------------------------ Message: 7 Date: Sat, 5 Jul 2014 23:01:43 -0700 From: "Jim Mora" <wavetuner@xxxxxxxxx> To: "'Tesla Coil Mailing List'" <tesla@xxxxxxxxxx> Subject: [TCML] Arithmatic error with 208v @ 90:1 transformer voltage Message-ID: <DE690BF616CE440FBA6CFEB4E2B3F9AC@JimonVista32> Content-Type: text/plain; charset="us-ascii" Hi all, I stated 208v * 91turns = 11Kv. My bad, I was experimenting with 120v in my numbers and transposed it. The actual calculated transformer output at rated 208v input is 18,928 volts per phase! . So take 18928 * 1.41 (half wave) = 26,688 * 1.73 (fullwave) = 46,171 DC volts 6 pulse - would make a great Cap charger with resistive current limiting! I already have one of those by Lamda at 50Kv - too scary for me with a 16 uF 50KV discharge cap! ***Both are 4 Sale, BTW*** Under load with (6) 8020 tube losses and the beefy 150H 564 ohm choke in real life = 24KV. Something doesn't seem right intuitively... Maybe the transformer core was not energized well enough to reflect real numbers on the primary. What would be a better charging voltage into the secondary to test this theory? Working backwards from the name plate 24KV -out, assuming no resonate rise we should have 24,000/ 1.73= 13873 / 1.41 = 9839 volts add losses of tubes and inductor maybe 10k per leg? I don't get it, has to be a ratio error or the auto-ranging on my Fluke is wacked out. I'll carefully try a higher voltage and a different meter Sunday. Thanks for indulging me. Jim Mora ------------------------------ Message: 8 Date: Sun, 6 Jul 2014 10:52:27 -0400 From: Jeremy Gassmann <jeremyee78@xxxxxxxxx> To: Tesla List <tesla@xxxxxxxxxx> Subject: [TCML] IGBT Selection Message-ID: <CAKaFCg_Z-pydvYAZo7wS30Zfjbu76y0kYEKRFTedKXdECqbR+Q@xxxxxxxxxxxxxx> Content-Type: text/plain; charset=UTF-8 Hello everyone. I am starting my journey on the DRSSTC road and have some questions regarding the heart of the system...the IGBT. There are a lot of options out there including half bridge packages and even full bridge packages. Looking at the data sheets shows a lot of characteristics such as input and output capacitance, rise and fall times, and switching energy. My question is: what are the most important factors to look at when selecting a device? Obviously current and voltage ratings are very important but what about keeping capacitance as low as possible, etc? Are there any good documents out there the correlate these parameters to an fmax of the device? I did find a device that looks like it would be a good candidate: the Microsemi APTGLQ200H120G. It is a full bridge power module. Anyone work with this device or know if there any reasons not to use it? Thank you all very much for the help! Jeremy ------------------------------ _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla End of Tesla Digest, Vol 81, Issue 6 ************************************ _______________________________________________ Tesla mailing list Tesla@xxxxxxxxxx http://www.pupman.com/mailman/listinfo/tesla