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Re: [TCML] Tungsten



It's pretty remarkable stuff. Even a rank amateur such as myself can machine it. The material I used was elkonite. You can get several gaps out of a 6 inch piece.

Check out the idea of a cylindrical gap. You can blow it with a vacuum cleaner motor. Let me know if you would like a drawing.

---Carl


Interesting, thanks Carl. It looks like there is a product marketed under the name "Elkonite"; the various grades are mentioned here:

http://www.cmwinc.com/welding-materials.php

And here is a company that sells some of it, along with tungsten, in varying diameters of round bars, in 8" sections:

http://www.spotweldingconsultants.com/tungsten.html

No idea on pricing for those materials, though, but I like the idea of a more easily machinable electrode with the wear characteristics of W.

Jon




Carl Noggle wrote:
If you do a Google search on "copper tungsten alloy" you will get
mondo pages for mfgs. I don't remember where I got mine. You only need to
cut off about 1/2 inch to make the actual electrodes, then press them
onto threaded brass tubing to adjust the gap.


Carl Noggle wrote:

You can get alloys of copper and tungsten, in the range of 10% to
20% copper, which machine almost as well as free-machining brass. They perform as well as pure W. My main gap has two hollow
electrodes made from 1 1/4 diameter stock with a 1/2 inch hole for
forced air (blowing radially inward).  After about 20 years of use,
I can't see any sign of wear.  Actually, brass does quite well also.

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