I did say in my original post that I'm using 28T of 8AWG.
I think I may have found the answer to my problem, though it's not one I
really like. My MOTs are not a matched pair, so perhaps this is causing the
issue? I tried running the coil with just one transformer. I'm able to
get 80-90% of the spark length I'm getting with two transformers in series.
Furthermore, I did not go above 20A until I passed 120v on the variac.
When I run with two transformers I pull more than double the current before
I get to 120V. Does having a matched pair of transformers really matter
that much?