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[TCML] MOTkenstein
Here's a random idea,
I saw "How it's Made" the other day, and they showed distribution
transformers. If I understood correctly, the primary was sheet aluminum
separated by thick paper, wrapped like a spiral around the whole core,
instead of a cylindrical winding of wire. I'm not sure if I understood
correctly but it seems to me that would work for a homemade rig as
well. Here is my idea, take two identical MOT cores, and cut them into
two "E" shapes. Then create a wooden mold the same size as the center
leg of the "E." Wind ten or twenty layers of sheet aluminum (or copper)
separated by thick cardboard (to be soaked in oil) and leave two tabs
sticking out, one at the center one at the edge. Then wind 600 or 1200
turns of magnet wire separating each layer of windings by several layers
of paper, grounding the bottom winding to the core. When this is done
(assuming everything fits) the wooden core would be removed and the two
"E's" would be put together creating a really tall MOT core, with sheet
primary underneath wire secondary. The core will be grounded to the
white wire, and a tabs of sheet aluminum will be the 240 V inputs.
Seems like a place to start for those interested in building their own
transformers, should be good to 14.4 kV when soaked in oil, I just don't
know what the efficiency will be like, but if logic serves me, it should
be good the the same wattage as two MOTS (about 2kVA.) I'd like to hear
some thoughts on this before I start building, or before I purchase a
pig, as I am sick of using MOTs which burn out every time I say
something nasty to them (probably because of my roughly resonant sized
cap, which I would like to keep, as using 14.4 kV instead of 8 should
make it roughly LTR for my system.) Comments would be appreciated.
Scott Bogard.
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