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Re: [TCML] Spark gap Resistance
Any time your increase the heat (related directly to current) in a spark gap 
the quenching does not always occcur in the first few notches.  Higher 
current always creates higher thermal energy, and first notch quenching is 
very difficult.  It can be done but it is difficult.  Ed Wingate has an 
excellent approach which seems to work well.
IGBT coils are definitely the wave of the future especially since you can 
modulate the spark and make the coil both talk and sing.
Dr. Resonance
Resonance Research Corp.
www.resonanceresearch.com
----- Original Message ----- 
From: "Chris Swinson" <list@xxxxxxxxxxxxxxxxxxxxxxxxx>
To: "Tesla Coil Mailing List" <tesla@xxxxxxxxxx>
Sent: Tuesday, November 20, 2007 6:25 PM
Subject: Re: [TCML] Spark gap Resistance
Dr. Resonance,
John has hit on a very important point here.  With classic RSG type coils 
2nd thru 4th notch quenching seems to work best.  As he suggested the 
problem lies in deionization or interruption of the spark gap.  This is 
problamatic due to the very high temperatures involved in the spark 
channel, especially with all the capacitive energy behind it.
High current make harder quench ? This would support john in saying high 
current across the gap is bad... though it was why I mentioned about 
running a much faster RSG to decrease the dwell time. I am not saying its 
a fix but really can't hurt ?
So is the problem the quench, and/or actually passing more current across 
the gap ?
I would have thought higher current would conduct better, but also makes 
quench a lot harder. Easy example, double the current and double the 
quench time, over all gain zero....
It is what brought me onto the idea that if the actual conduction of 
current across the gap is not a factor, but the only factor is the higher 
current is making the gap harder to quench, then it was the idea to reduce 
dwell time.. use 30" dia RSG run 100bps, 1" dia electrodes, pass a lot of 
current easy over the large electrodes, will help keep them cool also... 
plus the large dia RSG will reduce the dwell time a lot. maybe if you 
double the current you have to reduce the dwell time 4 times to make it 
work.... just pluggin at ideas.....
This is one reason why experimenters are now turning to the dual resonant 
solid state coil drivers to replace the less efficient spark gap type 
switches.  The IGBT type switches, replacing the open air spark gaps, are 
able to turn on and off at higher rates providing more rapid dI/dt rates. 
Due to the fact there is no open air spark, excessive heat does not 
provide the shut-off conductive problems that a spark gap endures.
But is the spark gap "really" a loss.... IGBT can turn off whenever you 
want, though *IF* you could turn off the spark gap just as fast, then what 
would be the results then ?
The switching off part is much more efficient, less heat and no light 
energy is wasted, and the IGBT type switching allows the experimenter to 
keep 30% more energy in the secondary coil to ring up without trying to 
dump the energy back into the primary system.  First notch quenching is 
achieved with efficiency.  Spark lengths are exceeding the classic 1 ft 
per kVA range typical with RSG systems.
Sounds fair enough... and I agree...  But how much is lost in the spark 
gap heat& light wise ? which is the greater loss, heat & light or turn off 
conduction problems ?   (and I just know you are going to say both...)
For this same reason, classic type coils like a coeff. of coupling in the 
range of 0.18 to 0.14 while solid state coils, with much more rapid 
switch-off characteristics, operate in the coeff. of coupling range of 
0.16 to 0.20.  At present, research suggests that 0.18 is usually a very 
efficient design goal for max power transfer.  Smaller coil systems can 
tolerate up to 0.20 while larger coils seem to operate best around 0.18.
Tight coupling is where you get this "double hump problem" I saw some data 
on this ( TCBA news maybe) it looksed to me like a lower coupling would be 
better, though the frequency range seemed to be a lot narrow.. I may have 
got it backwards... though the chart had like 50khz to 200khz for a double 
hump 0.4K and 80khz to 120khz for 0.2K. I am not sure about the frequency 
aspect of the chart but it looked to me that lower coupling would be 
better.
As I was pondering also.. lower coupling would be less inductance on the 
primary and will greatly increase the current... which has to be 
good...... though when you factor in park gap losses, it becomes a bit of 
a problem!
To me, use a low coupling to get best primary current, and solve the 
longer cycle/conduction time by just using a higher frequency.  for 
example.
0.2K  = 100khz = 10 cycles =  100uS
or
0.1K = 200khz = 10 cycles = 100uS
I know there are other factors to take into account.. though just trying 
to improve on the spark gap problems... though in itself could generate 
more problems. Spark gap current and conduction time was what I was trying 
to indicate...
Bart Andersons excellent computer design program, JAVATC, allows one to 
experiment with different sec heights and primary inner and outer radii 
to obtain the desired coeff. of coupling range.  It's easy to use and 
very accurate.  It works great with both classic RSG coil designs and 
dual resonant solid state coil designs.  Just note the different design 
goals for
Yes, I use JavaTC all the time, I think I broke the RSG bit, email sent to 
bart about it (pokes bart)
the coeff. of coupling as you adjust your inner and outer primary radii 
and also the height of the sec lower winding above the primary.  I 
usually use 0.25 inch elevation of the sec above the horizontal plane of 
the primary for high coupling.  Pri-sec spacing usually around 0.5 inch.
I had a thought about that also... say if you had a 24" dia secondary and 
used a 12" dia primary and raised the coil maybe an inch above the 
primary.. how would that work out over a normal primary coil which is a 
few inch's wider than the secodnary (normal type setup)... ?
Use as large of a dia secondary coil as practical, typically around 10 to 
20 inch dia range, to obtain max. sec potential.  This also helps keep 
the res freq low while helps the IGBTs switch more efficiently.  They are 
rated at 75 kHz, but operate more efficiently below 50 kHz.
I would like to use a large dia secondary to get high inductance (which is 
good, right?) but also use a large dia wire to get resistance down. I did 
plot some ponders and charts on this, to my workings resistance goes up 
almost exactly the same as inductance so Q factor never really alters... I 
think the best coil would be a wide dia secodnary, and using a thick cable 
to get resistance down to less than 1 ohm. This is my dream coil, though 
it also clashes with number of turns so I am not sure if it would even be 
physically possible to build one... I think it must be as Tesla seems to 
use less than 1 ohm coils.
I read  ( in CSN I think) that resistance was more of a factor than 
inductance for getting long sparks. I do not think anyone even considers 
the resisitance of the coils  and just goes for high inductance all the 
time ?
I also have a second ponder ( getting off topic a little ) that Tesla said 
the large toroid is only there to counteract the large inductance.. While 
I gave up a few weeks ago trying to work that one out, It sounds to me 
like Tesla says use a small dia toroid, and get the coil resistance down 
to 1 ohm or below. Maybe use a larger dia tube to get the inductance as 
high as possible... Though I think resistance increases pretty much at the 
same rate as inductnace does... which makes it pointless and just forces 
the use of a large toroid for no reason.....
Experimenters who have seen a solid state coil in action immediately 
notice the very loud "mean sound" from the spark as the much higher 
currents tears the air molecules apart in the spark discharge.  The spark 
is also white hot and not blue or purple like the lower secondary coil 
currents in a classic RSG design.  Keeping the energy in the secondary 
coil is the name of the game for maximum performance.
I built a SSTC, though this was just a basic H-bridge. I have a video of 
it, only got 6" spark output and was very poor. I tried many coils and I 
found the more inductance there was the worse it was. It could have been 
the inductance on the primary acting up though I was pulling about 10amps 
at the time... also it was CW and still gave purple sparks. I can only 
account for this for the secodnary resistance, I think it was running 
60khz and DCR was 120 ohms 0.2mm wire. I think I ran another coil , 0.4mm 
wire, probably 60ohms 120khz (guessing) worked better... I do remember a 
small 1" spark in the early days of testing which was white hot with a 
hiss.. but as things progressed to longer sparks they went purple.
some info here if you want to take a look-see
http://www.future-technologies.co.uk/IMPULSE/hotstreamer/sstc/sstc.htm
Many happy Holiday sparks!
Holiday sure, sparks maybe not ;-)
Chris
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