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Re: New DRSSTC first light and a question
- To: tesla@xxxxxxxxxx
- Subject: Re: New DRSSTC first light and a question
- From: "Tesla list" <tesla@xxxxxxxxxx>
- Date: Sat, 17 Sep 2005 15:07:43 -0600
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- Delivered-to: tesla@pupman.com
- In-reply-to: <432C9CD9.8040003@wwnet.com>
- Old-return-path: <vardin@twfpowerelectronics.com>
- References: <432C9CD9.8040003@wwnet.com>
- Resent-date: Sat, 17 Sep 2005 15:08:15 -0600 (MDT)
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Original poster: Terry Fritz <vardin@xxxxxxxxxxxxxxxxxxxxxxx>
Hi Skip,
DigiKey sells nice little CTs right off the shelf:
http://drsstc.com/~terrell/pictures/CTshield.JPG
DK# 237-1097-ND $6.67
120A 10kHz to 200kHz
Saturation, current, frequency response... are all ready "all figured
out" for you ;-)
These will easily do 200 amps peak. If you need more current,
perhaps you can tap into the MMC cap for a lower current leg (the
current thought say 1/4 of the MMC strings). Dan and some others i
think used secondary feedback where the currents are far less.
I use a bit of grounded brass tubing for a RFI shield too.
Put the burden resistors way back at the electronics to reject noise:
http://drsstc.com/~terrell/pictures/CTwiringBad.gif
http://drsstc.com/~terrell/pictures/CTwiringGood.gif
http://drsstc.com/~terrell/schematics/CurrentMeasurement.gif
http://drsstc.com/~terrell/schematics/ProtectionCard-1.2.pdf
Be super sure to see this note...
http://drsstc.com/~terrell/notes/TerrysDRSSTCnoiseFIXES.pdf
Happy to see another joining the DRSSTC club :-)
Cheers,
Terry
At 04:46 PM 9/17/2005, you wrote:
Hi all
Here is a quick spec on the new DRSSTC
I used Dan's full H bridge driver but with primary feedback driving
four IRG4PC40W IGBTs
Secondary: Dia: 4.5", 1000 turns #26
Primary: Dia: 6.5", 5 turns #10
Cap: .04
Top load: 2" x 8" toroid
Resonant Freq: 285 khz
Power: DC using a full wave bridge on 115vac input. I expect to go
to 240vac input
At 40vac input the output spark is over 6"
To obtain the feedback I run one of the primary leads through a
toroid core. The feedback winding is one turn on the core.
Problem: The toroid core get VERY hot running at 40vac input. Too
hot to touch. Is there a better way to develop the feedback????
I would appreciate any suggestions.
Skip