Original poster: "Mark Dunn" <mdunn@xxxxxxxxxxxx>
The funny thing that caused all the confusion was that the operating
data showed the transformer impedence to be 5.65 and the current limiter
impedence to be 21/17.5 = 1.2 ohms. These values are coincidently
nearly exactly reverse from what I had predicted originally using the
error based methods above. This coincidence was so hard to believe that
it caused me to believe that I was missing something and initiate the
question. This is why we thought the voltage drops were reversed.
I am going to build a new current limiter out of an old steel E-core
that I have. This way I can gap it to vary the L and current limiting(I
don't have a Variac). Most of my work is with Ferrite, so I have lots
of data on that. Do you have a reference for properties of steel
E-cores? I have a vague reference to Bsat = 750 mT, but I need AL, Ui,
and Bpk. Ferrite data is readily available from a number of
manufactures because they are selling ferrite cores. Steel cores are
laminated and I think specified by the transformer manufacturers to the
sheet metal shop so data is hard to come by for the properties of a
specific geometry. Obviously, I can wind a coil and run some tests to
get baseline data, but I'd like to confirm with published.