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RSG BPS Meterr
Original poster: "S & J Young by way of Terry Fritz <twftesla-at-qwest-dot-net>" <youngs-at-konnections-dot-net>
This is mainly for the few of you who use ASRGs (e.g. with DC supplies).
I use an angle grinder run from a variac for my RSG in a DC powered TC. I
like calculating stuff, and one parameter that is important is rotor RPM or
gap BPS. My previous method of using a strobe to set RPM then measuring the
AC voltage to the angle grinder was not very repeatable. After the grinder
runs a while, grease & bearings warm up, and one gets more RPM for the same
So I decided to make a direct reading BPS meter. To avoid the horrendous
electrical noise problem of a RSG switching high power, I decided to try
fiber optics. It turned out to be really simple. Here's how:
Couple a small opaque disk (e.g. 2-3 inch diameter) to the rotor shaft.
Drill the same number of holes or slots inside the disk perimeter as you
have rotating electrodes. I have 16 electrodes, so I drilled 16 3/16 inch
holes spaced so the holes and "no-holes" are spaced the same.
Jameco sells inexpensive 10 foot lengths of cladded fiber optic cable. They
also sell a mating NPN phototransistor that accepts one end of the fiber
cable. Arrange a bright red LED to shine through the holes in the disk to
the other end of the fiber cable. My red LED only required abut 3 ma to
give good results, so I just power it from 2 1.5 volt batteries in series
with a current limiting resistor.
I connected the phototransistor in series with a 33K resistor and applied
about 4 volts to this combination. One can then hook a frequency counter (I
use a Wavetek 27XT) across either the phototransistor or the resistor.
Presto, it reads out directly in BPS - very nice!
I improved this a bit by adding an emitter follower to the phototransistor
so the output impedance to the 27XT was lower and less succeptable to EMI.
The 27XT gives 3 digits resolution (measures Hz/BPS). Some other less
expensive DVMs have a 20 kHz max frequency measuring capability, but they
only give an output in kHz. 163 BPS will read .016 - you loose the 3rd