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Transformers in Parallel
Subject: Transformers in Parallel
Date: Wed, 14 May 1997 17:54:41 +0500
From: "Alfred A. Skrocki" <alfred.skrocki-at-cybernetworking-dot-com>
To: Tesla List <tesla-at-pupman-dot-com>
About a week ago some one inquired as to how I got the oil
transformers to hook in parallel, they stated that they tried to hook
their oil transformers in parallel and it just seemed to kill the
output of each transformer. It is very likely that the two
transformers were wound differently one with primary and secondary
wound clockwise the other transformer having both it's primary and
secondary wound anti-clockwise. If this were the case then the two
transformers would buck each other and end up with no significant
output. To properly phase transformers in parallel, be they neon
sign transformers, oil burner transformers, microwave transformers
whatever (realizing that if your transformer is not current limited
that you MUST put a choke is series with the primary circuit).
Connect the primaries in parallel and then connect one terminal of
each secondary together, leaving the other secondary terminals open.
Then using an insulated rod, wood or plastic, about three feet long,
fitted with a test prod and lead, connect the lead to one of the
unconnected secondary terminals. Holding the rod at the far end , and
with an assistant turning on the power, approach the other
unconnected secondary terminal with the test prod tip. If on near
contact a large spark is observed, it is a clear indication that the
phasing is wrong. If no spark is observed, the phasing is correct and
the parallel connections may be completed. In the case where a large
spark was observed, reverse the primary connections to one
transformer and the phasing will now be correct. Recheck with the
above procedure just to make sure. Note: neon sign transformers and
oil burner transformers are usually obtained as used from salvage and
frequently have one side of the secondary shorted to ground and as
such won't work connected in parallel. You can test for a short on
one side of a secondary by using the same insulated prod as above but
this time connect the lead to the transformers case, if you don't get
a spark on contact to one side of the secondary the that side is
shorted. The majority of time this is due to what is called carbon
tracking and can be corrected. To correct the short you can cook the
transformer in an oven at around 400 degrees until you can hear or
feel the tar sloshing inside when you lift one end (use a pot holder)
then remove the transformer from the oven and allow it to cool and
test both sides of the secondary to the case again, if both sides now
arc you restored the transformer, if not then the transformer
probably has a damaged secondary that would have to be rewound, which
is usually not worth the effort.
Sincerely
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Alfred A. Skrocki
alfred.skrocki-at-cybernetworking-dot-com
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