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Re: Blown Rolled "Hull" Capacitor Discussion
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To: tesla-at-grendel.objinc-dot-com
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Subject: Re: Blown Rolled "Hull" Capacitor Discussion
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From: nikki-at-fastlane-dot-net (Bert Pool)
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Date: Tue, 05 Mar 1996 17:28:04 -0500
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>Date: Sun, 03 Mar 1996 01:43:10 -0600
>To: <tesla-at-grendel.objinc-dot-com>
>From: Marcus Young <E.Young-at-mailbox.uq.oz.au>
>Subject: Re: Blown Rolled "Hull" Capacitor Discussion
>
>Bert and coilers,
>
>>One of the problems that you can run into with PVC pipe and PVC end caps is
>>that if you try to use a good vacuum pump, you can suck air THROUGH the PVC
>>end caps! I put a vacuum pump on one of my caps after filling with oil to
>>see if I might be able to coax some additional air out from between the
>>layers of plastic and aluminum. I was pleased to see a lot of bubbles
>>rising up thru the oil.... only they never stopped. I became suspicious and
>>poured some oil into a capacitor housing that had no cap in it and connected
>>the pump. Sure enough, the vacuum pump could pull air right thru the pvc
>>plastic end cap. Although a vacuum can pull air through the plastic, oil
>>will not leak out. The result of trying to use a vacuum pump was that I
>>ended up sucking millions of air bubbles INTO my capacitor, not what I was
>>trying for.
>>Anyone else tried this with better luck?
>
>If you can get access to a vacum chamber youlle be in business. Equal vacum
>over the entire capacitor will insure that air is not sucked through the
>capacitor casing and you can do away with making the cap vacum tight. Sealing
>of the top can be done after the cap has been evacuated. Ime having a local
>transformer manufacturer complete this part of the proscess in exchange for
>a carton of beer. 1 carton of beer=6 hard vacumed polycaps. Its good to make
>a freind at your local transformer/power supply manufacturer! :) A real handy
>contact indeed. If this isnt an option, I might suggest even building a vacum
>chamber of an improvised design. Ime sure many other uses could be found for it
>once you had it. Any suggestions out there on how to improvise a decent
chamber.
>The ideal scenario is to be able to introduce the oil into the capacitor after
>a vacum has been pulled on it. This way your not removing bubbles from oil, but
>completley removing bubbles from the proscess!....well except for bubbles
>allready present in the oil. With this method you wont have to worry about
>stress fractures in end caps or leaks caused by distortion of the capacitor
>casing. In addition only the bottom cap need be initially sealed. A lighter
>'dust cap' can be used at the top, which can be sealed after the evacuation.
>Making each cap into a self contained vacum chamber will allso add extra
>construction time.......unless you only plan to build one.
>
>Suggestions on inexpensive vacum chamber designs or improvisations??
>Ime thinking along the lines of an epoxy sealed 8" PVC pipe the overall
>design much the same as a Hull caps' case. Any ideas for constructing
>a vacum gasketed removable top plate/observation window?
>
>Marcus
>
>
Marcus, I like the idea of a vacuum chamber, but I don't think of anything
on hand that I could use that would work. I do like the suggestion of epoxy
sealed pvc! I guess we should not only be sealing our pvc coils, but caps
as well.
Bert